Modular Welding Fixture Tooling for Excavator Boom & Arm Assemblies In the manufacturing of chain excavators, particularly the boom and arm assemblies, achieving precision and efficiency in welding processes is paramount. Manual and semi-automated setups often lead to inconsistencies and prolonged setup times. Frugalhacks Automation, based in India, addresses these challenges by providing a […]
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Robotic Fabricated Weld Line for EV Bus Assembly Frugalhacks Private Limited, based in India, revolutionized the electric vehicle (EV) bus manufacturing process by implementing a robotic welding fabrication line. This innovative solution addressed several challenges in manual welding, such as inconsistent cycle times, high downtime during changeovers, and lack of modularity in fixtures. By
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Welding Fixture Tooling for Boom & ArmIndustry 4.0 and How it is Revolutionizing Industrial Automation 3 Axis Servo System for Planetary Gearbox Assembly Line Frugalhacks Automation, based in India, India, was tasked with automating a planetary gearbox assembly line for a global off-highway mining truck manufacturer. The project aimed to address challenges such as assembly
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Welding Fixture Tooling for Boom & Arm 4‑Axis Servo Gantry Tyre Automation A global OEM in the commercial vehicle sector commissioned Frugalhacks Automation to automate the tyre handling and placement process within their wheel assembly line. The manual handling of tyres—each weighing up to 60 kg—posed operational risks, inefficiencies, and ergonomic concerns for operators. The
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Torque line for suspension A leading heavy vehicle OEM partnered with Frugalhacks Automation to implement a fully automated assembly and inspection line for suspension sub-systems. This included precision assembly of heavy suspension arms, auto torque applications, and in-line inspection—all integrated into a high-load, servo-controlled line designed for minimal operator intervention. The project aimed to
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Robotic Weld System A globally recognized construction machinery manufacturer approached Frugalhacks Automation to design and implement a flexible and intelligent robotic welding platform. The requirement was to replace a traditional static weld line with a modular system that allowed rotation of fixtures based on changing production sequences and product types. Frugalhacks was tasked with delivering
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